1.Fujian Academy of Forestry，Fuzhou 350012，Fujian，China
扫 描 看 全 文
高锐.木结构构件自动上下料码垛装置控制系统设计与应用[J].木材科学与技术,2023,37(04):58-64.
GAO Rui.Design and Application of Control System for the Automatic Loading and Unloading Palletizing Device for Wood Structural Component[J].Chinese Journal of Wood Science and Technology,2023,37(04):58-64.
针对木结构构件加工过程中依赖人工上下料码垛作业生产效率低的问题，提出采用可编程逻辑控制器（programmable logic controller ，PLC）自动控制系统控制桁架式机械手承载真空海绵吸盘的方法，设计开发一种用于木结构构件自动上下料码垛作业的装置。装置应用在尺寸为2 387 mm× 118 mm× 152 mm（长×宽×高）的杉木结构构件的上下料码垛，作业效率为187根/h，上料合格率99.4%，下料合格率为99.2%。该装置能够实现木结构构件的稳定、高效、自动化上下料码垛作业，满足自动化作业的要求。
In response to the problem of low production efficiency and mainly relying on manual labor in the production of wood structural component, A programmable logic controller (PLC) automatic control system was proposed to control the truss type robotic arm fitted vacuum sponge suction cups for loading and unloading palletizing operation,the automatic loading and unloading palletizing device for wood structural component was designed and developed. The test of handling Chinese fir wood structural component with a size of 2 387 mm× 118 mm× 152 mm (length×width×height) showed that the efficiency of loading and unloading was 187 pieces/hour. The qualified rate of loading and unloading was 99.4% and 99.2%, respectively. The results showed that the automatic loading and unloading equipment for wood structural component is stable and efficient, which fully meet the technical requirements of loading and unloading operation for wood structural component.
木结构构件自动上下料真空吸附系统自动化控制
wood structural componentautomatic loading and unloadingvacuum adsorption systemautomatic control
刘伟庆, 杨会峰. 现代木结构研究进展[J]. 建筑结构学报, 2019, 40(2): 16-43.
LIU W Q, YANG H F. Research progress on modern timber structures[J]. Journal of Building Structures, 2019, 40(2): 16-43.
文博, 杨会峰, 史本凯. 现代木结构楼盖振动与控制研究进展[J]. 南京工业大学学报(自然科学版), 2022, 44(1): 10-19.
WEN B, YANG H F, SHI B K. Research progress in vibration and its control of modern timber floor[J]. Journal of Nanjing University of Technology (Natural Science Edition), 2022, 44(1): 10-19.
徐俊华, 龚迎春, 任海青. 结构用集成材在木结构建筑中的应用[J]. 木材工业, 2017, 31(3): 5-9.
XU J H, GONG Y C, REN H Q. Application of glulam in timber construction[J]. China Wood Industry, 2017, 31(3): 5-9.
郑天池, 孙小刚, 郭琳娜, 等. 电容器铝壳自动上料-定量灌胶控制系统设计[J]. 工程设计学报, 2016, 23(6): 620-625.
ZHENG T C, SUN X G, GUO L N, et al. Design of automatic feeding and quantitative filling control system for capacitor aluminum shell[J]. Chinese Journal of Engineering Design, 2016, 23(6): 620-625.
张铁, 王宇林, 梅雪川. 上下料机械手的自适应遗传算法PID参数整定[J]. 机床与液压, 2013, 41(13): 16-19, 42.
ZHANG T, WANG Y L, MEI X C. PID parameters tuning for load/unload manipulators based on genetic algorithm[J]. Machine Tool & Hydraulics, 2013, 41(13): 16-19, 42.
曾文萱, 范圣耀, 王学良. 磨齿机自动上下料机械手控制系统研究与开发[J]. 组合机床与自动化加工技术, 2012(11): 71-74.
ZENG W X, FAN S Y, WANG X L. Control system research and development of manipulator for automatic loading and unloading of gear grinding machine[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2012(11): 71-74.
朱华炳, 张希杰, 宋孝炳, 等. 不锈钢薄板镜面抛光自动化生产线上下料系统的开发设计[J]. 机械设计与制造, 2013(11): 204-206.
ZHU H B, ZHANG X J, SONG X B, et al. Design of material feeding system for stainless steel sheet mirror polishing automatic production line[J]. Machinery Design & Manufacture, 2013(11): 204-206.
李平, 陈启愉, 段先云, 等. 基于工业机器人的板材自动上下料系统研究[J]. 机电工程技术, 2016, 45(8): 4-6, 65.
LI P, CHEN Q Y, DUAN X Y, et al. Research on automatic load-unload workpiece system based on industrial robot[J]. Mechanical & Electrical Engineering Technology, 2016, 45(8): 4-6, 65.
张前卫, 何海龙, 张树庆, 等. 结构用集成材拼方自动上料设备的研制[J]. 林产工业, 2016, 43(6): 46-49.
ZHANG Q W, HE H L, ZHANG S Q, et al. Development of the automatic feeding equipment of the structural glulam jointed-board[J]. China Forest Products Industry, 2016, 43(6): 46-49.
曹心愚, 张雨飞, 郭晓磊. 木门门扇自动上料真空平移机的设计[J]. 木材工业, 2018, 32(1): 10-14.
CAO X Y, ZHANG Y F, GUO X L. Design of a vacuum chuck for transporting door leaves[J]. China Wood Industry, 2018, 32(1): 10-14.
刘九庆, 林浩. 基于误差补偿原理对木材上料实验台理论分析与实验研究[J]. 激光杂志, 2020, 41(5): 118-122.
LIU J Q, LIN H. Theoretical analysis and experimental study of wood feeding test-bed based on error compensation principle[J]. Laser Journal, 2020, 41(5): 118-122.
高锐, 张伟, 王勇. 结构用集成材自动上下料装置真空吸附系统设计与试验[J]. 林业工程学报, 2021, 6(2): 126-132.
GAO R, ZHANG W, WANG Y. Design and test of the automatic loading and unloading vacuum adsorption device for glue-laminated timber[J]. Journal of Forestry Engineering, 2021, 6(2): 126-132.
陆鑫盛, 周洪. 气动自动化系统的优化设计[M]. 上海: 上海科学技术文献出版社, 2000.
刘继展, 李萍萍, 倪齐, 等. 番茄采摘机器人真空吸盘装置设计与试验[J]. 农业机械学报, 2010, 41(10): 170-173, 184.
LIU J Z, LI P P, NI Q, et al. Design and test of the vacuum suction device for tomato harvesting robot[J]. Transactions of the Chinese Society for Agricultural Machinery, 2010, 41(10)170-173, 184.
刘宝, 韩威震, 张业明, 等. 进气压力对真空发生器性能的影响[J]. 真空科学与技术学报, 2019, 39(4): 304-309.
LIU B, HAN W Z, ZHANG Y M, et al. Influence of inlet pressure on performance of vacuum “generator”: a simulation study[J]. Chinese Journal of Vacuum Science and Technology, 2019, 39(4): 304-309.
王伟光. 一种多适应性海绵吸盘系统及其吸附工件的方法: CN103072822B[P]. 2015-06-03.
杨增帅, 陈东, 吴雨生, 等. 锯材指接自动涂胶设备的研制与应用[J]. 工程设计学报, 2019, 26(3): 364-370.
YANG Z S, CHEN D, WU Y S, et al. Development and application of automatic gluing equipment for finger-joint lumber[J]. Chinese Journal of Engineering Design, 2019, 26(3): 364-370.
SHI L, TIAN X C, ZHANG C H. Automatic programming for industrial robot to weld intersecting pipes[J]. The International Journal of Advanced Manufacturing Technology, 2015, 81(9): 2099-2107.
PAN Z X, Polden J, Larkin N, et al.Recent progress on programming methods for industrial robots[J].Robotics and computer-integrated manufacturing, 2012, 28(2):87-94.
相关文章
相关作者
相关机构
京公网安备11010802024621