Digital Production System Design of Door Leaf Based on MES and Its Application

HAN Benhao; WU Zhihui; FENG Xinhao; ZHANG Xiaoping; XU Feng

doi:10.12326/j.2096-9694.2024108

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Digital Production System Design of Door Leaf Based on MES and Its Application
1.College of Furnishings and Industrial Design，Nanjing Forestry University，Nanjing 210037，Jiangsu，China
2.Jiangsu Heya Wooden Door Co.Ltd.，Danyang 212310，Jiangsu，China
Vol. 39, Issue 1, Pages: 71-79(2025)
DOI： 10.12326/j.2096-9694.2024108
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韩本浩,吴智慧,冯鑫浩等.基于MES的数字化门扇生产系统设计及其应用[J].木材科学与技术,2025,39(01):71-79. DOI： 10.12326/j.2096-9694.2024108.

HAN Benhao,WU Zhihui,FENG Xinhao,et al.Digital Production System Design of Door Leaf Based on MES and Its Application[J].Chinese Journal of Wood Science and Technology,2025,39(01):71-79. DOI： 10.12326/j.2096-9694.2024108.

摘要

木门产品品类多样、生产工艺复杂，许多木门企业面临制造成本不断增加、生产效率难以提升、企业利润率持续下降的困境。本研究以某木门定制家具企业（简称H企业）实木复合门的门扇车间为对象，对企业现有的门扇制造模式进行实地调研和分析，根据H企业管理和信息化需求，综合考虑企业发展和投资回报比等多种因素，从车间现状与存在问题出发，设计数字化门扇生产系统，并调试运行4个月。结果显示，数字化门扇生产系统使H企业门扇生产的产能从月均5 856樘门扇提升至月均9 144樘，提升56.15%；效率从平均每人每天生产6.42樘门扇提升至11.91樘，提升85.51%；每樘门扇的人工成本从48.66元降至25.20元，降低48.21%；一次生产合格率提升约5%。研究为木门企业构建数字化门扇生产系统，实现门扇设计生产一体化提供参考。

Abstract

Wooden door products come in a wide variety of categories and involves intricate manufacturing processes

becoming significant challenges to numerous wooden door manufacturers. These manufacturers often grapple with escalating production costs

stagnant production efficiency

and dwindling profit margins. This study examined a door leaf's workshop in a customized wooden door furniture enterprise specializing in solid wood composite doors (hereinafter referred to as Enterprise H).Through comprehensive field investigation and analysis of the existing door leaf production model

and considering the enterprise's management and informatization needs

as well as factors such as enterprise development and return on investment

a digital door leaf production system was designed based on the current workshop status and existing issues. The system was debugged and operated for four months. The results indicate that the digital door leaf production system increased Enterprise H's monthly production capacity from an average of 5 856 units to 9 144 units

an increase of 56.15%. The production efficiency improved from an average of 6.42 to 11.91 units per person per day

an increase of 85.51%. The labor cost per door leaf decreased from 48.66 to 25.20 yuan

a decrease of 48.21%

and the qualified rate of one-time produce improved by nearly 5 percentage points. This system offers a robust solution for achieving transparency in the production process

augmenting efficiency

and ensuring timely order fulfillment in wooden door manufacturing workshops.

关键词

Keywords

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